And finally success.... no shim required
View attachment 20527
Started out a good 2mm too narrow and worked the dove tail open a smidge at a time on the shaper. Was an all afternoon venture
Question - Are the aluminum holders worth finishing or will they just give me grief down the road?
Well done Craig, been waiting for this post only because you're a dogmatic (pit bull) kind of hobbyist. Yes steel is the way forward along with a small bag of dog point set screws and you will never look back. Just saying!