• Scam Alert. Members are reminded to NOT send money to buy anything. Don't buy things remote and have it shipped - go get it yourself, pay in person, and take your equipment with you. Scammers have burned people on this forum. Urgency, secrecy, excuses, selling for friend, newish members, FUD, are RED FLAGS. A video conference call is not adequate assurance. Face to face interactions are required. Please report suspicions to the forum admins. Stay Safe - anyone can get scammed.

Gerstner Tool Chests

Option D

This is what I shall go with. simple to make handles, only tiny holes thru the drawers to mount the handles. Attractive, enough depth to grip but not too much that I lose unacceptable amount of drawer space. Handles have flat surface that I could use to affix, or laser lasers onto.

1738008952443.png


The handles are made from a round dowel; thermally treated*, stabilized and dyed, then cut to length, milled flat on opposite sides.

1738012686125.png



*Thermally treated wood has undergone the torrefication thermochemical process which converts organic material to carbon and minerals under vacuum. The process involves heating the wood in oxygen free chamber in stages through temperatures from 150 - 400F so that the organic matter is eliminated. Since it is the organic matter that is hygroscopic eliminating organic matter leaves a more stable matrix. The longer the process (or higher the temperature) the greater the conversion of organic matter, and the darker the wood tone becomes.

The process is the same as making biochar for the long term carbon sequestration, except the lower temperatures prevent the total conversion to carbon. The wood must be kiln dried and below 6-7% moisture before it can be successfully processed. Commercial processors reintroduce some moisture in the form of steam before removing wood from the vacuum furnace to return wood to normal kiln dried levels.

I've heard some people try to wrap wood in tinfoil and bake it in their ovens. This seems crude to me. Foil wrap works in heat treating metals because metal wont combust in presence of oxygen.

I have a long 3" x 5" rectangular steel tube I epoxied nuts to the end of and used those to fasten a plate on each end. I used to use it for steam bending wood stringers for models. I can whack off the epoxied on nuts and replace with welded flanges, add a vacuum valve and use it as my vacuum chamber to go into the oven... Silicone sheet cut to make gaskets is good to 400F at least.

I think that will do the job well enough but I've thought through options to improve results if necessary. I can first vacuum the chamber, then add argon flush and then pull another vacuum. I can use higher temperatures if I pay for high temperature valve or find a free used oven I can drill a hole into and then extend the valve to outside of the oven. I plan to use a lot of torrefied wood to make this worthwhile.


1738013418393.png
 
Option D

This is what I shall go with. simple to make handles, only tiny holes thru the drawers to mount the handles. Attractive, enough depth to grip but not too much that I lose unacceptable amount of drawer space. Handles have flat surface that I could use to affix, or laser lasers onto.

View attachment 58766
Nice clean design!

The handles are made from a round dowel; thermally treated*, stabilized and dyed, then cut to length, milled flat on opposite sides.

View attachment 58770


*Thermally treated wood has undergone the torrefication thermochemical process which converts organic material to carbon and minerals under vacuum. The process involves heating the wood in oxygen free chamber in stages through temperatures from 150 - 400F so that the organic matter is eliminated. Since it is the organic matter that is hygroscopic eliminating organic matter leaves a more stable matrix. The longer the process (or higher the temperature) the greater the conversion of organic matter, and the darker the wood tone becomes.

The process is the same as making biochar for the long term carbon sequestration, except the lower temperatures prevent the total conversion to carbon. The wood must be kiln dried and below 6-7% moisture before it can be successfully processed. Commercial processors reintroduce some moisture in the form of steam before removing wood from the vacuum furnace to return wood to normal kiln dried levels.

I've heard some people try to wrap wood in tinfoil and bake it in their ovens. This seems crude to me. Foil wrap works in heat treating metals because metal wont combust in presence of oxygen.

I have a long 3" x 5" rectangular steel tube I epoxied nuts to the end of and used those to fasten a plate on each end. I used to use it for steam bending wood stringers for models. I can whack off the epoxied on nuts and replace with welded flanges, add a vacuum valve and use it as my vacuum chamber to go into the oven... Silicone sheet cut to make gaskets is good to 400F at least.

I think that will do the job well enough but I've thought through options to improve results if necessary. I can first vacuum the chamber, then add argon flush and then pull another vacuum. I can use higher temperatures if I pay for high temperature valve or find a free used oven I can drill a hole into and then extend the valve to outside of the oven. I plan to use a lot of torrefied wood to make this worthwhile.
Thanks for the details; we now know where to send wood to be stabilized ;)
 
Nice clean design!


Thanks for the details; we now know where to send wood to be stabilized ;)
Thanks, I like it, you make two of us who like it.

In the US I'd send your wood to K&G for thermoset resin stabilizing.

However to be clear, torrefaction is a completely different process that chemically alters the wood itself through the mailliard reaction, the hues vary by the length of the process so you need to shop around and see pics of each actual piece of wood.

After Torrefaction you can choose to resin stabilize the wood as well. I'm choosing to do so in order to both dye the wood deep black and add strength and wear resistance so I can use the wood as a bearing and reinforcement surface.

I'd of course say sure I'd torrify wood for people but the capacity is very limited to under 3" x 5" x 26". At that size it is likely cheaper to buy commercially made wood. More commonly listed as "roasted" wood.

Exotic Woods Canada (Burlington)

KJP Hardwoods in Ottawa

America Specialty Hardwood, for US residents
 
I think they look great.

FWIW.....

My wood chests are on a shelf above my main workbench. I store my calipers in one of the drawers and so that drawer gets pulled open countless times. My drawers are fairly wide, so I have three pulls and if I pull on just one of the outside ones the drawer tends to pull out ever so slightly cockeyed. Most of the time I have a tool in one hand and I'm pulling with the other, that's why I added the center pull, originally I just had two. Pulling just the center one just works a little more smoothly.

Just something to think of.
 
I think they look great.

FWIW.....

My wood chests are on a shelf above my main workbench. I store my calipers in one of the drawers and so that drawer gets pulled open countless times. My drawers are fairly wide, so I have three pulls and if I pull on just one of the outside ones the drawer tends to pull out ever so slightly cockeyed. Most of the time I have a tool in one hand and I'm pulling with the other, that's why I added the center pull, originally I just had two. Pulling just the center one just works a little more smoothly.

Just something to think of.

I was worried about binding in the slides, which is why I added two pulls for wide drawers to force use of two hands.

I'll test with a drawer and mock up with slides in a box and some weight in the drawer
 
Back
Top