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Darren's active projects

Susquatch

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Not my trick. I think I learned it in machine shop class 30ish years ago

Trouble is that I never took a shop class......:(

So for me it's a new trick.

I wonder what shop class would be like today now that they don't even have machines in the schools anymore.
 

Darren

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Got er drilled and tapped for 9/16 8tpi LH Acme. Looks like I nailed the height pretty good. The old nut was super worn, so I had to measure the machine and do math stuff.

20220822_212107.jpg
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As you can see, it's a bit longer. I'm going to split it partway and add an adjustment screw for the future owner. The fit on the unworn threads is excellent, so the cheap Chinese tap I used did better than expected.
 

Darren

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I was a bit leary of using a cheap tap, but it actually worked very well. Used plenty of oil and reversed the lathe every few turns. No issues.

I wanted to tap the nut first so i can control the fit when i make the screw. 9/16-8 Acme, especially LH, is such an oddball thread. Most charts don't list it. Screws and nuts aren't available.

 
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Darren

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More progress today. Seemed more appropriate to use my SM1660 , to fix the SM1120, instead of the Emco. Also threading is sooo much nicer on the 1660.

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Took quite a few passes since I didn't heave room for the follow rest. It worked out great after several spring passes.

Re-reamed the original shaft at .374", rather than .3125, turned a .375 x 1" long spigot on the end of the new screw and pressed them together with Loctite sleeve retainer for lube. It was a tight fit and required some heat to seat fully.

The interface: 20220823_184116.jpg

Somebody someday might wonder how they threaded tis shaft back then:
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All assembled. The fit between the nut and threads is way better than I expected. Zero play but threads on very smooth. Final fitting was done with 600 grit and scotchbrite.
 

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Darren

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Those LH threads have screwed me up so much , I'm going to be turning everything backwards for days!

I used the lathe to bore the hole, so I also used it for running the tap in and out. I started the threads with a tap follower as well.
 

Darren

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What became of this one?
big project, too busy in the summer with camp every weekend, so its on the backburner till winter. I'm in the painting stage though. All the bodywork on the main casting is done. There's a lot more to a 10ee than you might thinks.
 

Darren

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I follow Keith on Youtube. I will be watching his two 10ee builds as they progress for sure.

Thankfully mine is a motor/generator setup, which should still work fine. I saw it work when I bought it. Earlier i converted the AC motor that spins the generator from 3 phase to single phase. So i don't really need to update much of the electrical, except the main contactor which starts the generator.

I'm familiar with the setup that he is going to be using, and the guy on PM who is always spouting off about it. Thankfully I don't think I will have to go down that road. I can't stand reading his posts...
 

Darren

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I have to rebuild the boom cylinders on my excavator. I tried loosening the gland nuts with a normal hook spanner, but they wouldn't budge. So I made this wrench.

20221012_174922.jpg 20221012_174912.jpg
That's the gland nut with its 4 notches.

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Started with a 4.5x4.5x0.75" plate

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Bored a 3.2"ish hole on the lathe, then gripped it on the bore and knocked the corners off.
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I notched it for the cylinder shaft and drilled and tapped the 4 corners for 3/8 bolts to engage the notches.

20221012_175043.jpg
Test fit was good.

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Welded a handle to beat on.

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After a couple hits with the 4lb mini sledge.

20221012_182120.jpg
Now I can rebuild the cylinder.

Always fun making tools when they work!
 
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Susquatch

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I have to rebuild the boom cylinders on my excavator. I tried loosening the gland nuts with a normal hook spanner, but they wouldn't budge. So I made this wrench.

View attachment 27058View attachment 27059
That's the gland nut with its 4 notches.

View attachment 27060
Started with a 4.5x4.5x0.75" plate

View attachment 27061
Bored a 3.2"ish hole on the lathe, then gripped it on the bore and knocked the corners off.
View attachment 27063
I notched it for the cylinder shaft and drilled and tapped the 4 corners for 3/8 bolts to engage the notches.

View attachment 27065
Test fit was good.

View attachment 27066
Welded a handle to beat on.

View attachment 27067
After a couple hits with the 4lb mini sledge.

View attachment 27068
Now I can rebuild the cylinder.

Always fun making tools when they work!

I will remember this trick.

Although I don't recall any spanner recesses on even one of my many cylinders. I suppose if push came to shove I could machine some in place. Even shallow drilled holes should work.

I seem to make more tools for weird disassembly jobs than anything else I do on my machines. Everything from specialized roll pin pushers, extractors, to drivers and special wrenches. Why is disassembly always such a challenge?
 
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