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Worn nuts for mill leadscrew

This looks very interesting, indeed. I will see around for delrin/acetal round piece. This is how those nuts mounted in the mill

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Still did not figured out how to squeeze halves of nut with flange evenly on the lead screw.

My sonewhat lousy suggestion is to make a short duplicate section of your leadscrew, then squeeze a full nut onto it. Then unscrew the full nut and cut the nut in half.

Might be easier to single point the nut a bit loose first, then squeeze it to fit.
 
My sonewhat lousy suggestion is to make a short duplicate section of your leadscrew, then squeeze a full nut onto it. Then unscrew the full nut and cut the nut in half.

Might be easier to single point the nut a bit loose first, then squeeze it to fit.
Well... It is getting close to making an acme tap...


Also - nut consist out of two shapes/parts: cylindrical part and flange. How to squeeze it evenly on screw ? Any bright idea ?
 
Well... It is getting close to making an acme tap...

Ya, but I think single pointing with a custom HSS bit makes more sense.

Also - nut consist out of two shapes/parts: cylindrical part and flange. How to squeeze it evenly on screw ? Any bright idea ?

The best I can suggest is to start with a very poor fit and then melt that over the small leadscrew stub by heating the stub first.

But to be honest, I'd prolly have thrown the towel in quite a ways back. At this point in your journey, I'd forget the whole idea of a plastic half nut and machine a whole new nut out of bronze. If mine ever goes, that's where I would start anyway. I like all this 3D printed parts stuff, but sometimes you just need to bite the bullet and do it the old fashioned way.
 
You melted different materials
It is just different colours of the same HDPE. Some bottles, containers, other HDPE stuff. I was checking that it is not mixed types of plastic. I cut all bottles into small flat pieces and filled up cylindrical mold ( small LPG cylinder) . When plastic became soft and sticky (it is never melting into liquid) I pressed mold in with fitted cap. That is why it looks like twirled.
but I'm not at all sure that HDPE will behave like Acetal does.
Indeed not. This is parts to try single thread cutting like Susquatch suggested and I think this is right way to go. I am currently gearing up for single thread cutting - ground bit to a suitable profile, prepared boring bar, already cut short piece of male lead screw. Quite a chatter, several times missed thread dial indicator, several times stalled the lathe with too deep cut... What a drama !!!

Next - to practice on plastic internal threading.

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