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Milling Machine Handwheels

Hopefully I'll get the handles done before the new year
In my own defense I didn't say which new year, lol.
So I finally have the handles done and installed, wahoo. The TA on the new lathe definitely made the taper easier and a nice smooth finish. The first one I did using the compound and it took a lot of time and wasn't a very smooth finish. The handles spin freely with no side movement, that took a couple of trips back to the lathe to shave a few thou off either the center shaft or the handle but that's just part of the game.
Anyway, I think I can call this little project done.:)
 

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In my own defense I didn't say which new year, lol.
So I finally have the handles done and installed, wahoo. The TA on the new lathe definitely made the taper easier and a nice smooth finish. The first one I did using the compound and it took a lot of time and wasn't a very smooth finish. The handles spin freely with no side movement, that took a couple of trips back to the lathe to shave a few thou off either the center shaft or the handle but that's just part of the game.
Anyway, I think I can call this little project done.:)

Boy those look great!
 
Those are just too classy for a mill:confused: They belong on a boat winch or something similar:p
 
If you're trying to make me feel bad so I'll send them to you,,,,,,,,,, ain't happenin.. LOL I'm sure after some use with grubby hands they won't look quite as nice.:)
I think you're supposed to wear white cotton gloves when handling valuable, prestigious artifacts like those handwheels.
 
When I bought my machine the handwheels on the X axis were crap, no idea what happened with them but the hubs seem to be from a real handwheel.
View attachment 12351
So I'm making new ones. I started with some 1/4" plate and cut out a pair of "Mercedes" emblems about 7" in diameter.
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From here I got busy building and forgot to take more pictures but I cleaned the frames up with the rotary table, laminated some cherry wood for the wheels, epoxied and riveted the wood to the wheel frames and here is the result. I reused the one hub for the left side of the table and the right side is on the hub of the power feed.
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I applied a couple of coats of Teak oil for a finish and am happy with the way they turned out. The picture with the handwheels, old and new, also show the start of the handles that I'll turn down and give some shape to them. The rivets are from Lee Valley and give them a steering wheel look, like I stole them from some kids gokart lol. Hopefully I'll get the handles done before the new year
Crafty and Stylish, the Cherry wood and Teak oil soften the look.
Nice touch for a metalhead !!
 
It was working with wood (guitar repair) that got me interested in metal working in the first place. You have combined the two beautifully.
 
Haha, more of a blues guy myself.
@mickeyf - are you a luthier?

Can't really make that claim. Half a dozen careers ago a had a music store and did a modest amount of repair. I do have some partially finished instruments that I have been failing to make time for for years now, but after my upcoming move I will have a shop more suitable for that sort of work.
 
Sometimes a good tune can cause twists of great INSPIRATION !!
 
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