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Lost foam aluminium casting issues

FYI - I bought a set of graduated diameter ball ended tools off Amazon for making fillets & similar. I was using a piece of brass tube CA-glued to a bearing ball, but $10 for a 10-piece set why bother.

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Folks, what is that about styrofoam cups? I've seen it several times being user for pouring and thought - it is out of simplicity or convenience. is there any pointers - why, what? how ?
Thanks !
 
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Folks, what is that about styrofoam cups? I've seen it several times being user for pouring and thought - it is out of simplicity or convenience. is there any pointers - why, what? how ?
Thanks !
I have not tried it yet. But it makes a lot of sense. Styrofoam cup makes a perfect pouring cup when its down in the sand. I've used a coffee can with both ends cut out for years to act as the pouring bowl. With the foam gate just above the height of the sand and try to pour as close to center as I can. With the cup idea its already all made and ready to go. For me this is one of those why did I not do this before kind of things.
 
Those wheels came out great, Gippeto!

I made my own fillet tools by welding various size balls to wire/rod. Even picked up an alcohol lamp from a local antique store. Showed my FIL and he laughed and said I could have just borrowed/had all his old ones, as he's a retired patternmaker, but where's the fun in that.
:)
I cheated. Made mine out of cheap set of 4 double ended cake decorating ball tools. Close as I can measure they range from 5/32" to 3/4" in diameter. I just had to cut the shafts in half and make some nicer handles for them. Well I didn't HAVE to, but the blue rubbery sleeves that came on the shafts started getting burnt and melty looking quickly. Works great with wax fillets (or bondo etc, though not with lost foam) but I still need to get one of those alcohol lamps eventually too, getting by with an old bag of tea light candles meanwhile.

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Edit - didn't see the pic above of blue sleeved rock painting ball tools identical to my cake decorating ball tools until after posting. :)

Jeff
 
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FYI - I bought a set of graduated diameter ball ended tools off Amazon for making fillets & similar. I was using a piece of brass tube CA-glued to a bearing ball, but $10 for a 10-piece set why bother.

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Mine just arrived. I'm not sure the small ones will be useful but the blue handled ones should be better than the ball bearing I have on a rod. To low a cost to not buy it.
 
Mine just arrived. I'm not sure the small ones will be useful but the blue handled ones should be better than the ball bearing I have on a rod. To low a cost to not buy it.
I just got the same set that Peter posted as well for 10 bucks you can’t go wrong. The larger ones have a good weight to them. The small wood hand set seem really small but I think they are gonna work good for working on my cosplay stuff,
 
Must be getting a touch ‘hot’ for pouring melts.
It is 28 degrees here in Central Ontario !!

Where are you guys buying crucible materials from ?
 
Where are you guys buying crucible materials from ?

Have been using these off Amazon for aluminum. I bake them in the oven @250F for 3-4 hrs then bring to full temp (empty) in the furnace. Close up the furnace with the crucible inside and let cool overnight. Inspect when cool (see if it "rings" when tapped lightly with a wrench) and then use as normal. If by chance it does not ring...contact the seller and do not use it. (All that I've purchased have been good thus far)


They hold up well if you treat them gently. This one had 20 melts on it at the time the pic was taken, still going after 40+. Once empty, I put them back in the furnace to cool slowly, the little bit of aluminum left in them peels right out once they're cool.
 

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I just read about this place in the forums.
I will stop in there when I am in Milton this week.
Foundry Supply Source
8601 Lawson Road, Milton, Ontario.
 
FWIW I just got a tip from a friend in Montreal that you can buy the same top quality crucibles from Asbury Wilkinson in Chateauguay as they have at Foundry Supply Source in Milton ON, for as much as 40% cheaper.

Edit -John Papaionnou, the sales guy in Milton, is a great guy to deal with, very helpful.

Jeff
 
Thanks Jeff !!
It has been a few years since I dealt with GAMMA and A.G. Anderson foundries.
I will look into it as the process evolves.
 
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