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Walmart or dollar store cutting boards, 6" holesaw , would be good and cheaper if the spacers are 1/2" or less . I just bought 36" of 2.5" 6061 and it was $300 with tax and shipping.
Thank you. Im giving the car a 1.5” lift in the front so I’m looking for round bar stock preferably that I can turn on the lathe but I could definitely make flat bar / sheet stock work as well… would just need to be 1.5” thick.
I did locate some 6” Uhmw round bar stock from industrial plastics here in Calgary but I thought I’d ask around here as well incase anyone happens to have a drop of something that would work.
Keep in mind the geometry of the suspension. A 1" spacer may yield 1.5" lift, or something like that. A fabricated spacer made of plates and tube may be more cost effective.
Pipe flanges? 2” Class 150 pipe flange is 6” O.D., 0.69” thick, with four 3/4” holes on 4-3/4” bolt circle. Aluminum will be a bit pricey, but forged steel or stainless steel are relatively cheap and easy to get.
Perhaps casting? Thats around 700ml of aluminum. If hdpe is an option save your bottle caps... But i think pressure and/or vacuum need to be involved to remove bubbles...