• Scam Alert. Members are reminded to NOT send money to buy anything. Don't buy things remote and have it shipped - go get it yourself, pay in person, and take your equipment with you. Scammers have burned people on this forum. Urgency, secrecy, excuses, selling for friend, newish members, FUD, are RED FLAGS. A video conference call is not adequate assurance. Face to face interactions are required. Please report suspicions to the forum admins. Stay Safe - anyone can get scammed.
  • Several Regions have held meetups already, but others are being planned or are evaluating the interest. The Calgary Area Meetup is set for Saturday July 12th at 10am. The signup thread is here! Arbutus has also explored interest in a Fraser Valley meetup but it seems members either missed his thread or had other plans. Let him know if you are interested in a meetup later in the year by posting here! Slowpoke is trying to pull together an Ottawa area meetup later this summer. No date has been selected yet, so let him know if you are interested here! We are not aware of any other meetups being planned this year. If you are interested in doing something in your area, let everyone know and make it happen! Meetups are a great way to make new machining friends and get hands on help in your area. Don’t be shy, sign up and come, or plan your own meetup!

Jammed keyless chuck

I've only ever used annular cutters in the mill with a rigid setup. I find they like slow rpm and a steady feed. Oh, and you need (I think they are called) Weldon shank arbor. Mine is R8 for the mill with the 2 set screws that contact the annular stub flats. But I'm pretty sure they come in all the standard tapers. Basically I use these instead of big drills in material<2". And small bonus you get a slug of material instead of a pile of chips.

Some people have made custom bars/cutters & used their boring head for trepanning.

I've always wanted to make my own Swiss Valcut clone but a) I just haven't had much need for making too many holes b) I suspect the magic is in the cutting tool geometry.
Rather than a precision square hole like they have broached or whatever, I was thinking of laminating a block of stock with permanent Loctite screws to yield a precision square opening for the bar & then either machine the block round or just leave it square-ish, as it will function the same.

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