Hmmm, no I haven’t. I’m not sure I even thought about making one — a lot of the thrill was in “the hunt” and trying to find them. After that, getting them to work again if they weren’t in good shape. The noise-making was almost a byproduct.
The best ones for tone are the sand cast versions (of the large aluminum ones, that is) which are the old style. The newer ones are die cast and while you wouldn’t think it would make a difference it does. The sound is harsher and lacks a certain breathiness that the old ones have. Funny. The small guys are all cast bronze.
I never thought I’d be sounding them on a regular basis though. I mean, I live in the city with neighbours, not like you want to be blasting an air whistle all the time. But when we started doing the seven o’clock salute to the health care workers I thought okay, I’ve got a salute making thing or two! So I fire one of them off almost every evening now, and depending on which one I use the neighbours say I it sounds like VIA Rail is coming right up our street. And at 120 psi yup, the sound carries!
Thanks for the interest, kind of a weird hobby.
-frank