You gotta love stick welding in flip-flops.
7" stroke, 7" X travelWhat's a 7 X 7 Shaper or is that typo?
You gotta love stick welding in flip-flops.
Musings on metal shapers ...
I've read a lot about them and have 2 myself (one 16"model is to be sold off, and I will keep a 10" one for my new shop as it gets fully operational).
They are described as a 2D tool (aka - a linear version of a lathe). You can't produce a pocket with a shaper alone. They are good at things like slots, dovetails, gears, splines , etc. when working flat surfaces. You can do internal keyways/splines and this includes blind splines (apparently you do need to cut a chip relief) and it seems that a lot of machinists still seek shapers out for these reasons today. Cutting gears too. That, and the fact that they are just so damn cool and mesmerizing...just like power hacksaws. Even my wife is up for a demonstration of that !
Most guys though will get a mill over a shaper. Weight and footprint have a lot to do with that decision. For shops that need to make money the equation is not well stacked anymore for these machines...you need a good amount of set-up time, and time is money for these guys. But for this crowd, who is looking at machining stock from assorted sources, much of it rusty, then these machines rise-up since you don't need to wreck an expensive end mill that is in itself a one-trick pony job-wise in the process. You can make most of your own tooling in a custom fashion using odd bits of HSS...sharpen your own profile and away you go right away. If you have a rotary table and vise set-up your versatility is exponential.
Pricing is indeed very high right now...even here in machine-laden Southern Ontario. The hobby-sized ones will command over $1000 all day long, and the nicer ones will fetch over $ 2000. I think the bigger machines (16" + stroke) offer the best value but then they chew up more floor space too. And a lot of those are "sad bastards" that got set outside like the one in the resto thread that we have underway here on this forum now. I agree with Tom that the supply/demand imbalance means these prices are as strong now as anytime in the last 15 years and likely to stay decent. That might fluctuate somewhat, like all vintage machinery, but as the price of scrap goes up then that places a floor on them too. The big ones were once very plentiful, but most have long since been melted down.
Darren's SB is a beautiful specimen, BTW. And IMO it should command $ 2500 all day long in this market today. Someone will want that machine and pay up for it.
I've uncrated products that had been manufactured in India and shipped to Canada , the cheap low grade plywood used was this weird dark colour , mahogany ?? , I'm not sure but is wasn't so dark as to hide the black foot prints all over it , not boot prints ...... foot prints . I do not believe they have much for occupational health & safety standards there , so welding in bare feet happens , the guys who have flip flops just have a bit more style and fashion sense.You gotta love stick welding in flip-flops.
What DOES a gear grinder do? I know enough to be dangerous, an OEM Dana/Spicer gear set for an axle will have a range of measurements on the pinion, -2 +1 -3 etc, and I know the pinion matches the ring gear, for axles. You shouldn’t swap the gears around between sets. The markings help you get in the ballpark if you’re replacing stuff, if you took out a -2 set and replaced it with a +3 set there’s supposedly 5 thou difference to make up. (As an example)Most of us like them because they are cute.
European ones are still made as 'gear shapers' They do the job with cheaper tooling and faster than hobbers for roughing out gears. they are finished on hobbers or gear grinders (or CNC grinders fro the really special ones)
View attachment 20615
Exactly as you siad in your post. . I no nothing about how automotive things fit together. I've been around machining tools and processes for over 50 years, so I've been exposed to a fair range.What DOES a gear grinder do?
I know this is taking the conversation way off the rails from a shaper for sale in Saskatchewan, but regarding the gears in especially hypoid/spiral bevel/amboid gear sets, the relationship of the pinion to the ring gear is very finicky. If you're slightly off the thing will whine and make noise at higher speeds. This is why when pinion bearings get worn you'll often get a whine in your diff.
Cutting the profile on these is ridiculously complex and for many years, at least in North America, the Gleason company was the bunch to get machines from to make rings & pinions. They are still huge in it but of course there are other companies around the world doing it too.
The thing is that you have to start with the pinion gear in the housing. You measure the inner pinion bearing surface in the housing to the centerline of the ring gear rotational axis using specialized arbors and an indicator to establish the location of the shoulder of the pinion inner bearing to the housing. Comparing your measurement to the nominal depth spec for your diff, you use the + or - marking on the pinion gear to establish what thickness of shim you need under the pinion head to the pinion inner bearing to establish its depth of engagement into the ring gear. Once the pinion is installed with preloaded bearings you should then be able to set the backlash, preload and rolling contact pattern (with contact marking paste) of the ring gear. All set correctly the gearset should run quietly.
GM and AAM axles have marks on some, if no mark you assume nominal depth (I was at GM dealers for a few years). Dodge now has used AAM axles for a number of years too. Only built a few Ford diffs over the years, and only a couple Toyotas.
To make this level of precision in a complex contour like a hypoid/spiral bevel/amboid gearset requires a seriously special machine which is why they're seriously expensive. I can only imagine what a Swiss one would cost, lol! Of course gear grinders are used for spur gears too but just touching on diff gearsets and the like here.
I know some people aren't as into YouTube but here are a few links that might help illustrate.
Sorry if this was too long winded or didn't answer your question the way you guys were looking for, but I've always been fascinated by gears and gearing. Part of why I enjoyed working on transmissions and powertrains when I was pulling wrenches.