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Tool Mcgyver's drill sharpener

Tool

Mcgyver

Ultra Member
All the discussion on the Vevor sharpener prompted me to dust off some digital photos and give a description of mine. The Vevor for a few hundred dollars is a heck of a lot easier than making this, and if the quality and results are good it may be the best solution. What this one offers is it produces very accurate grinds (holes to within a thou or two) and can handle larger taper shank drills. Yeah I know, drilling isn't a precision thing, but having things come out on size is better than not and there are times that it matters.

It's a rig that gets used with a T&CG or surface grinder and it can put 4 or 6 facet grinds on a drill (I only bother with 4). I made it in 2005 (before I learned how to knurl properly or had built a cut knurling tool), how time flies! I try to batch drill sharpening, wait until there are several dozen drills need grinding so the set up is worth it.


In coming up with a design, it needs to

1) offer perfect 180 degree indexing
2) have a stop so that when indexing, the axial position is maintained
3) have a fine adjustment on the rest
4) have the required angled positioning

and the BIGGY

5) be able to hold all sizes of drills.

# 5) was a great challenge because holding is only done by the dril's narrow lands. As the drill gets larger, the helix of the lands becomes more like a straight line - it's moving toward being two skinny axial lines to grip on. That makes, for example holding, a largish drill in short collet difficult. My solution was a V block. For the largest of drills, I drop an aluminum angle extrusion in the V block to extent the surfaces the lands can contact.

The V block is case hardened and with the case left dead hard it stands up to the drills. For convenience, the tooth rest and the depth stop are held by split cotters - quick and solidly locking adjustments. The tooth rest incorporates a micrometer adjustment; kind of a requirement to set the grind to be perfectly vertical. It does rely on the flutes being 180 degrees apart for indexing, but that has not been an issue that I have noticed.

Angle setting is easy as the whole thing rides on my 'univise'. Nowadays these are inexpensive from offshore suppliers. When I built this, all could find was a Delta in a used tool store for $600 ..... so I decided to protest and build my own. A univise by itself is justifiable - when you have grind a bit for that internal buttress thread like I did a Schaublin drawbar it is a near necessity! So it's not thaaat much work to add the V block on top (I can justify anything to myself).

Some photos



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It will take me a long long time to digest what you did there. The 4 facet grind is beautiful. I believe it might also be a split point.

I agree that 6 facets is pointless. I also think that the two relief faces don't have to be as flat as you did - but it is pretty.

The ability to do larger drills is priceless. Especially for a fellow like me who repairs farm machinery.

I can easily see how the fixture works. What I can't see is how you established a reference that would yield symmetry for both flutes of the drill.

What makes the Vevor project so interesting is the flexibility of the motor and solid brackets. That's why I jumped onto the additional motor wagon. I can easily (maybe foolishly) see it becoming the foundation of a system for grinding bigger drills and maybe endmills.

Besides, it's fun!
 
"Univise" is a new word to me so I Googled it and images of the base flexy, floppy part in your pictures showed up, minus the drill bit holding V block.
Now "univise " might be new to me but Mcgyver, and the miracle workshop that that name represents is not. But are you saying you made the flippy, floppy part too ?
 
Yes, the above photos are my version/copy of the the flippy floppy thing. The drill fixture that sits on top of it is from my brain. If was starting from scratch now, it would be a lot easier to buy an offshore flippy floppy thing and then make the V block fixture for on top of it
 
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Nice grind. I might plagiarize some of your infeed principles on another TCG based accessory. My 5C block based grinding accessory for drills goes to a stop. I control infeed with the X-axis dial. Then flip the block 180, rinse & repeat. That aspect is really quite fast. Its the initial positioning futzing that takes more time than the grind. My 4-facet grinds are acceptable but split point is yet another setup, so PITA. The Vevor is looking palatable for the price. I won't detract from your post, I'm slowly rebuilding the TCG & will gather the pics together in a dedicated thread.
 

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I can easily see how the fixture works. What I can't see is how you established a reference that would yield symmetry for both flutes of the drill.

By adjusting the tooth rest, you set the drill up so you the get first grind in the right position (so the cutting edge is vertical after grinding). Then un-clamp the drill and turn it 180 degrees. Contact of the second flute with the tooth rest is what gets it to exactly 180 degree indexing. Or at least as exact as the flutes are 180, which I haven't seen enough of a deviation in to be worth worrying about.
 
Yes, the above photos are my version/copy of the the flippy floppy thing. The drill fixture that sits on top of it is from my brain. If was starting from scratch now, it would be a lot easier to buy an offshore flippy floppy thing and then make the V block fixture for on top of it
Holy crap ! That is a work of art. I think I'll have to start wearing a hat so that I could take it off to you.
Aluminum or CI ?
 
Very cool sir.
Much respect to your skills! Thats amazing!
A hungarian machinist showed me how to make holes a few thou oversize by offsetting the point a tiny bit, one side cuts more than the other.

There is a guy here from ontario that does casting.
Maybe he can make the uni-vise
parts ?
 
"Univise" is a new word to me so I Googled it and images of the base flexy, floppy part in your pictures showed up, minus the drill bit holding V block.

Oddly, only In North America. Nothing similar enough in Europe or the Orient except as already built into a machine of some sort.
 
I put it to the CHMWM executive steering comitee of the whole, to forward the motion that for our educational purposes and personal edification of the group as a whole, plus for the greater good of mankind in general, that we beseech Mcgyver to commence forthwith in the manufacture of a new flippy, floppy, and to photo document the process for posting to this site.

Do I have a seconder ?
 
I'm glad you posted this again. I remember back when you posted it on HSM, and filing it away for a someday project. Partly one of the reasons I haven't jumped on the drill grinder bandwagon yet, is i'm still holding out the hope that I'll build a quorn style machine, with attachments like this. The other reason is that I'm still relatively good at sharpening by hand, but I know that'll change over time. I DID buy my first pair of dollar store readers today, and an opti visor last week, so.....It's coming.......
 
I'm still relatively good at sharpening by hand, but I know that'll change over time. I DID buy my first pair of dollar store readers today, and an opti visor last week, so.....It's coming.......

Just wait, vision is only the very beginning. The biggest challenge comes when uncontrollable shakes set in, you forget what you were making, and the bathroom moves further away.

I have come to think that the reason I have so many unfinished projects is so I can always stumble onto something I didn't finish whenever I forget what I was working on. It's like an infinite circle of fun stuff to do!
 
Just wait, vision is only the very beginning. The biggest challenge comes when uncontrollable shakes set in, you forget what you were making, and the bathroom moves further away.

I have come to think that the reason I have so many unfinished projects is so I can always stumble onto something I didn't finish whenever I forget what I was working on. It's like an infinite circle of fun stuff to do!
Well at least you're not asking yourself yet "What was that going to be ?" when you stumble onto something.
 
I'm glad you posted this again. I remember back when you posted it on HSM, and filing it away for a someday project. Partly one of the reasons I haven't jumped on the drill grinder bandwagon yet, is i'm still holding out the hope that I'll build a quorn style machine, with attachments like this. The other reason is that I'm still relatively good at sharpening by hand, but I know that'll change over time. I DID buy my first pair of dollar store readers today, and an opti visor last week, so.....It's coming.......
My quorn dreams have almost died with the Vevor and my many other grinders.

However, if I ever get to large capacity foundry I'll resurrect them when I can make my own quorn castings. I think aluminum with bearing surface inserts will work
 
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