• Scam Alert. Members are reminded to NOT send money to buy anything. Don't buy things remote and have it shipped - go get it yourself, pay in person, and take your equipment with you. Scammers have burned people on this forum. Urgency, secrecy, excuses, selling for friend, newish members, FUD, are RED FLAGS. A video conference call is not adequate assurance. Face to face interactions are required. Please report suspicions to the forum admins. Stay Safe - anyone can get scammed.
  • Several Regions have held meetups already, but others are being planned or are evaluating the interest. The Calgary Area Meetup is set for Saturday July 12th at 10am. The signup thread is here! Arbutus has also explored interest in a Fraser Valley meetup but it seems members either missed his thread or had other plans. Let him know if you are interested in a meetup later in the year by posting here! Slowpoke is trying to pull together an Ottawa area meetup later this summer. No date has been selected yet, so let him know if you are interested here! We are not aware of any other meetups being planned this year. If you are interested in doing something in your area, let everyone know and make it happen! Meetups are a great way to make new machining friends and get hands on help in your area. Don’t be shy, sign up and come, or plan your own meetup!

Search results

  1. Don Sipes

    Crankshaft repair ideas ?!

    How about turn down the crank. Bore out the flywheel and bush it down to new crank diameter and recut the keyway. Cut a new key seat in the shaft opposite the existing one?
  2. Don Sipes

    Tips/Techniques ELS discussion. Options. Experiences.

    YES I am an C0636 owner. I would be willing to participate in a group focused on the C0636. However Electronic Lead Screws, digital readouts and such aren't currently in my budget or on my agenda.
  3. Don Sipes

    Right Angle drive for a Bridgeport style mill.

    It sure would. Unfortunately I have no interest in doing work for other people, so it's very hard to justify the cost and space for just my own projects and something I would use infrequently.
  4. Don Sipes

    Right Angle drive for a Bridgeport style mill.

    60mm stock bored 2nd over to 61mm. The cylinders on the bike were bored and fitted by someone else. I just experimented on a scrap one. I have a complete spare set to play with. perhaps some more aggressive porting.
  5. Don Sipes

    Right Angle drive for a Bridgeport style mill.

    I had not thought of putting the boring head in the chuck. Interesting. When I started I had no intention of boring the cylinders, What I started out to do was modernize the combustion chamber. Kawasaki triple engines were designed in the 60's when there was 100+ octane fuel. They tend not to...
  6. Don Sipes

    Right Angle drive for a Bridgeport style mill.

    Here's a picture of what I was doing in the lathe. The slug in the 4 jaw is bored to just accept the sleeve were it protrudes from the bottom of the cylinder. The machined band on the outside is concentric so I can dial it in and I take a skim cut on the face each time I chuck it up so the...
  7. Don Sipes

    Right Angle drive for a Bridgeport style mill.

    I have yet to do one. I have done some experiments on a scrap 2 stroke cylinder using a fixture in my 4 jaw chuck and a big fat boring bar. best result is between .0005 and .001 taper? I'm not sure how much can be successfully honed out? I have about 7 different cylinders I'd like to do, and I'd...
  8. Don Sipes

    Right Angle drive for a Bridgeport style mill.

    YES. I would have to make some sort of fixture on the carriage to hold and align cylinders. Ideally it would be adjustable for different size cylinders? I just don't have a good mental picture of what that would look like. Any photo's or illustrations I've seen of that being done include lots of...
  9. Don Sipes

    Right Angle drive for a Bridgeport style mill.

    YEP. That's kinda the way I was thinking. Do you think it could be rigid enough? Cylinders are usually cast iron lined. I've done experiments on the lathe but its hard to keep out taper just using a boring bar. Setting up a cylinder on the cross slide for a line bore is super fiddley. Wish I...
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