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Tips/Techniques Show your shop related 3DP

Tips/Techniques

PeterT

Ultra Member
Premium Member
Maybe a bit late & I don't want to make extra work for people. But I thought since this is a metalworking / machinist focus forum, maybe beneficial to start a thread showing '3DP focused' fixtures, tools, accessories etc. you have developed which are useful for typical shop things we do. I'm not opposed to non-developed (downloaded) either if its say a pic with link & price if applicable, but see what others say in that regard. Justification: I've noticed some good stuff is floating in threads with completely different subject titles, so its getting scattered & camouflaged. That really makes my OCD flare up LOL. So endeavor to minimize printer/software specific discussion & chatter unless it pertains to model. Who knows, maybe after a year we will have 500 cool things to look at. I'm not sure if/how sharing model files is practical, leave that thought for now unless someone has some suggestions / instructions?
 
To get things started, custom tool organizers for odd or specific sizes (Bambu A1 using PLA).
I found oversizing the hole by 0.4~0.5mm over nominal shank is about the right fit to hold it & allow easy insert/removal.
 

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I've been on a profile sanding tool rampage. Probably on the small scale for many of you, but maybe adaptable concept.

The round one uses stock paper but has an integral clamp so the paper is tensioned to the OD. I use those woodworking carboard core type, but they are generally coarse grit & only nomonal sizes. I wanted something I could load any kind or paper - finer git, wet-o-dry etc. This was a dummy test. I'm making them longer, some progressive diameter increments, tapered...

Triangles are self explanatory other than one is tapered which printed just fine. Uses PSA (sticky adhesive) backed sandpaper.

Rectangular are Velcro backed for hook & loop (H&L) sandpaper

About to experiment with backing blocks for light duty touchup work in the lathe, but not sure how successful that would be from a temperature stand point. I suspect the PLA could soften from friction heat?
 

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The stamped metal plate that attaches to my drop down saw is (I think?) a glorified barrier to keep shavings piling up around the bearings. That aspect is fine enough, but its an ill-fitting contraption. Its about 3mm stamped metal which requires custom M6 flathead screws. By custom I mean they were buzzed down with a disc grinder at the factory real purdy like. The plate is also too long so it bottoms out on the casting bed & out of adjustment range for shut off switch. So I just jigged the dimensions a bit & this is what you see.

Now that the plate is in position, I started to stare at the blade brush you can see just underneath. So that's the next potential mod. Maybe harvest the ends off a common wire brush & have one on either side of blade which would do a lot to dragging the swarf in behind the pulley cover. Its a bit tight in there but TBC.
 

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I will see if I can post some of my projects. Just a hint make sure you post the designs up on thingverse or printables or another site and then link them.
 
Did a bit more on my telescope build today. Worked on the upper section support for the secondary mirror. Did the tension bolts and knobs for same. The SS bolts are cut to length and slotted on the lathe with milling attachment and slitting saw. Cross drilled the bolts with a 0.125” hole and used copper rivet as a pin that holds the SS shim stock. The bolt holes in the uprights will hold the pins in place. 3D printed the knobs with pressed in nuts. Still need to make the attachment for the secondary mirror on the center section at 45 degrees. Enough for today!
Pierre

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Generic ER collet tray. This happens to be for ER-16 but could work for other sizes as well. I thought about using smaller trays that could be dovetailed together (like the Lego 4 collet holder) but a) Requires a bit more work to develop the locking feature b) Layout considerations. For example if you have 5mm from hole to edge of mini block, then you actually get 5*2=10mm between neighbor holes of adjoining block. This gets further complicated if you want to fit the block assembly inside a box. So it was just net easier to define the tray size by the box dimensions & lay out a hole pattern from that. If I lost you, that's a good thing. It probably means you are not OCD or AR.
 

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Wrench hooks

Mill power feed control

Tig welder coolant lines block

Threaded spindle protectors

Qctp lathe tool holders

ELS control case

Collet holder

CNC mill drive gears, covers, end stops
 

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He is just trying to win the cardboard challenge @Janger hosted.
Dang, I missed the contest. No, He has run out of his free supply of common dimension boxes from work so has adopted a new standard. Common boxes stack onto shelves more efficiently than random sized boxes. Ultimately it translates into a higher Stuff : Volume ratio LOL.
 
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